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Valley Fine Foods

Valley Fine Foods

Valley Fine Foods

Valley Fine Foods Processing Plant - Case Study

Valley Fine Foods - Yuba City, CA


  • 230hp FortaCool® variable speed compressor rack
  • 7 compressors totaling 230 horsepower
  • 32,100 sq ft refrigerated food processing and frozen food storage plant
  • Sensor & Solenoid at each evaporator
  • Multiple Suction Group compressor set up
  • CPC Computer programmed control system
  • FortaCool® UltraSite off site monitoring
  • Yaskawa VFD drives
  • R-507 Refrigeration

Case Study: Valley Fine Foods - Food Processing Plant


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Challenge


  • Customer's existing refrigeration system was using too much energy and creating excessive electricity bills.
  • Existing system was having trouble handling current processes with a high failure rate and large service & maintenance costs.
  • Needed new refrigeration system that could handle current 32,100 square feet of food processing and frozen storage space and also have room for powering upcoming facility expansions.
  • Wanted new system to be more energy efficient and require less service and maintenance and reduced component failures.
  • Large product loss in the event of a failure required 24/7 monitoring and quick response time and troubleshooting.

Solution


  • RSI - Refrigeration Solutions, Inc. removed existing 300 horsepower open-drive refrigeration system, installed new, variable speed, FortaCool® system in it's place.
  • Re-piped entire system with sensor & solenoid at all evaporators for increased efficiency.
  • Compressors sized for multiple suction groups (Low-temp, medium temp, and high temp.) all in one easy to access location.
  • Computer programmed CPC controller allows for easy troubleshooting and system condition checks with easy to read alarm codes and descriptions.
  • UltraSite off site monitoring capability integrated into system and put on 24/7 system monitoring by Advanced, Inc.

Results


  • New variable speed, FortaCool® refrigeration system supplies power to entire facility at lower energy usage with room for handling upcoming facility expansions.
  • Variable speed drives control compressors to ramp up and down as needed to meet the required refrigeration load, eliminating power spikes and peak demand charges.
  • Integration of the FortaCool® UltraSite monitoring allows for constant off site monitoring and troubleshooting, leading to reduced service and maintenance costs as well as reducing product loss and response time.

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