Valley Fine Foods Processing Plant - Case Study
Valley Fine Foods - Yuba City, CA
- 230hp FortaCool® variable speed compressor rack
- 7 compressors totaling 230 horsepower
- 32,100 sq ft refrigerated food processing and frozen food storage plant
- Sensor & Solenoid at each evaporator
- Multiple Suction Group compressor set up
- CPC Computer programmed control system
- FortaCool® UltraSite off site monitoring
- Yaskawa VFD drives
- R-507 Refrigeration
Case Study: Valley Fine Foods - Food Processing Plant
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Challenge
- Customer's existing refrigeration system was using too much energy and creating excessive electricity bills.
- Existing system was having trouble handling current processes with a high failure rate and large service & maintenance costs.
- Needed new refrigeration system that could handle current 32,100 square feet of food processing and frozen storage space and also have room for powering upcoming facility expansions.
- Wanted new system to be more energy efficient and require less service and maintenance and reduced component failures.
- Large product loss in the event of a failure required 24/7 monitoring and quick response time and troubleshooting.
Solution
- RSI - Refrigeration Solutions, Inc. removed existing 300 horsepower open-drive refrigeration system, installed new, variable speed, FortaCool® system in it's place.
- Re-piped entire system with sensor & solenoid at all evaporators for increased efficiency.
- Compressors sized for multiple suction groups (Low-temp, medium temp, and high temp.) all in one easy to access location.
- Computer programmed CPC controller allows for easy troubleshooting and system condition checks with easy to read alarm codes and descriptions.
- UltraSite off site monitoring capability integrated into system and put on 24/7 system monitoring by Advanced, Inc.
Results
- New variable speed, FortaCool® refrigeration system supplies power to entire facility at lower energy usage with room for handling upcoming facility expansions.
- Variable speed drives control compressors to ramp up and down as needed to meet the required refrigeration load, eliminating power spikes and peak demand charges.
- Integration of the FortaCool® UltraSite monitoring allows for constant off site monitoring and troubleshooting, leading to reduced service and maintenance costs as well as reducing product loss and response time.